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Energy solutions for manufacturing and industrial facilities

Manufacturers carry the largest demand-charge exposure of any sector. ecojiva delivers integrated energy solutions that protect your production, your margins and your competitiveness.

Manufacturing & Industrial

Key energy challenges

Production-driven load

Compressed air, process heat, motors, welding, ovens and material handling follow the production schedule, not the utility’s peak window.

Reliability critical

Sags and outages scrap batches, damage tooling and idle crews; automotive and aerospace supply chains penalize missed shipments.

Energy intensive

Large, continuous loads make electricity a top-five cost and a supplier-scorecard emissions line.

High demand & peaks

Shift starts, furnace and compressor cycles and HVAC coincide to set demand peaks that ratchet across the year.

Cost pressure

PJM and MISO capacity costs and utility rate cases have pushed industrial delivery rates up double digits since 2024 in Ohio, Indiana, Michigan, Pennsylvania and New Jersey.

Regulatory compliance

ISO 50001 energy management, customer ESG requirements and state benchmarking laws increasingly demand documented energy performance.

Engineer inspecting a rooftop solar array
Integrated solutions

ecojiva solutions will deliver results for your industry

Six solutions, engineered as one system and operated by ecoSEMS®, the AI platform that ties generation, storage and load control together.

Model my facility for free

Solar Energy

Offset production loads with large rooftop or ground-mount arrays; manufacturers have the roof area to host 500 kW–5 MW.

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Battery Storage

Reduce demand peaks from shift starts, compressors, furnaces and HVAC; defeat ratchets and capacity charges.

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ecoSEMS® Controls

ecoSEMS sequences production-support loads, forecasts peaks and delivers measured savings and ISO 50001-ready energy records.

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UPS

Protect PLCs, robotics, CNC and test systems from disturbances that stop lines.

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FAQ

Questions from manufacturing & industrial operators

Our production schedule cannot change. Can ecoSEMS still save money?

Yes. Most demand-charge savings come from support loads (compressed air, HVAC, chillers, lighting, battery charging) and from preventing coincident starts, not from changing production. Where production is truly fixed, battery storage does the peak shaving instead.

How do capacity charges affect manufacturers?

In PJM states (Ohio, Pennsylvania, New Jersey, parts of Illinois, Indiana and Michigan) the capacity price rose sharply for the 2025/26 and 2026/27 delivery years and is allocated by each customer’s load during system peak hours. Reducing your peak-hour load with ecoSEMS and storage lowers that allocation for the following year.

Certifications

Certified Minority Business Enterprise, certified engineers, certified controls and certified AI talent

ecojiva, LLC is an NMSDC-certified Minority Business Enterprise. Working with ecojiva counts toward your supplier-diversity goals, and the people on your project hold the certifications the work demands.

NMSDC-certified Minority Business Enterprise (MBE)NMSDC-certified Minority Business Enterprise (MBE)
NABCEPCertified PV professionals
Tridium Niagara Framework certified; Tridium 2025 Partner Program Platinum OEM
PMI Project Management Professional (PMP) on staff
GSDC Certified Agentic AI Professional (Global Skill Development Council)
AWS Certified Generative AI Developer - Professional

Start with a free ecoSEMS® energy model of your facility

Send us 12 months of utility bills. We model your demand peaks and rate exposure, and show you what control, storage and solar would each save, before you spend a dollar on capital.